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Ceiling panel install

I have started on the ceiling install as mentioned the other day.

I decided to make a panel for each segment based on the framework as it goes around the curved part of the peninsula.

The first two went up nice and easy as there is no backscene at this point. This will be installed later.

When I did the ceiling for the upper deck above Kankool, I had secured the ceiling panels using screws, but this was a lot of work and used up a lot of screws.

I had intended to keep going with this method so screws were used on the first two panels above.

Again, a lot of screws were used and I thought there had to be another way to do this.

So I looked into using small nails (brads) and looked around for a small nailing gun.

I found one for $40 and also bought a box of 2000 15mm brads for $3.95.

So, the first two panels had their screws removed, panels removed and woodworking glue applied to the joining surfaces, refitted in place and nailed. Much easier and quicker!!

The next panel was a bit trickier as it is starting to go around the curve. Once a piece was roughly cut to size, it was test fitted and the rear curve traced and cut. Because the backscene board is already installed at this location, I had to come up with a way of supporting the back edge of the ceiling panel, so I decided to cut a notch into the rear edge of the ceiling panel and a corresponding cut-out in the top edge of the backscene panel. This worked quite well.

A bead of glue will hold the notch in the cut-out.

At the same time, the front edge of the ceiling panel is also cut to the shape that the valance will follow.

I have got a bit of a system going now, so the rest of the panels should go up with ease.

Ceiling & valence framework installed

Hi all,

It’s been a while between posts!

However, I have been busy. I have been installing more scenery ‘mud’ on the large embankment and partly around the next peninsula towards Ardglen. The track has also been ballasted up to there as well.

I had come to a point where I realised to progress further, I needed to install more lighting.

I had always just moved around temporary fluro lights to where I was working, but this was becoming tiresome.

So the decision was made to install framework for the ceiling and valance from midway above the large embankment all the way through to Ardglen. This will enable me to permanently install the lighting for this section, so that I can continue to work in a well lit area. The same framework was also installed for the future top deck section back to Kankool.

Most of the layout timber work is from DAR pine, 70 x 19mm and 42 x 19mm. However, I was looking to save some money from this point onwards, so I decided to purchase large sheets of 19mm plywood and rip these down into 70mm and 42mm wide strips. The cost of the plywood is about half that of the equivalent DAR pine.

View looking towards Ardglen on the left and the large embankment on the right.
View looking towards the ballast siding at Ardglen.
View showing the climb into Ardglen. Temple Court can be seen on the lower level.
View showing the future upper deck above the large embankment.
More upper deck ceiling framework towards Kankool.
Completed upper deck ceiling framework to Kankool.

The ceiling will be made from 3mm MDF and painted the sky blue colour. The lighting will then be installed along with the valance up to Ardglen.

More photos will be added as the ceiling installation progresses.

Fascia installation continues

Work continues on more fascia installation on the other side of the main peninsula.

As before, I temporarily clamp a piece of masonite in place to get the curve required, then foam is cut to the curve and laid down. MDF backscene has also been installed.

This section will be on quite an embankment with more high hills behind. There will also be another section of the New England Highway here as shown in the picture of a reference photo.

Peninsular scenery continues

More progress on the peninsula scenery. Started on the foreground foam and establishing the fascia edge. Timber extensions were added to the original joists, thus setting the front edge of the fascia. The strip of masonite is temporarily held in place to establish the curve which is then used to cut the foreground foam to shape.

Foam installation on main peninsular

Scenery taking shape around the peninsula between Kankool and Ardglen.

This will be quite a high cutting in this area. To save on foam use, only about half the area between the track and the backscene is built up, then the top couple of layers are cantilevered back to and attached to the backscene.

Peninsular benchwork continues

First section of ‘back scene’ has been installed around the peninsula along with gluing some foam down.

The scenery here will pretty much be hills right up to the top edge of the back scene, so there will hardly be any ‘sky’ as such.

The MDF is purely there to help strengthen the upper deck supports and to provide something to attach the foam to as the hills take shape.

More benchwork

I had been trying to sort out some more issues with a new turnout actuator, so my attention has turned to benchwork, particularly around the main peninsula.

Supports for the backdrop and upper deck have been installed. The scene depth here will be around 300mm behind the track.

Spline now 80% complete …

Hi all,

Over the last few months, I have completed all spline work within the Ardglen area, including the ballast sidings, and also to a point about halfway between Ardglen and Pangela.

This now means I have completed construction of 80% of total spline, which equates to 292 feet (88.5 metres) with just 74 feet (22.5 metres) of spline left to build through Pangela and to connect up to the helix.

The two images below are views of Ardglen from either end, showing the storage and goods sidings.

Ardglen spline (tunnel end)

Ardglen spline looking towards tunnel

 

 

 

 

 

 

 

 

 

 

The next image is a shot further down the grade from Ardglen, looking back towards the ballast sidings coming off the quarry road.

Ardglen spline with ballast sidings

 

The next image shows the shunting neck at the end of the quarry road.

Ardglen spline with quarry road shunting neck

 

The next image shows a general view of the section above Temple Court.  I have yet to finalise setting the grade in this section.  Temple Court has been covered with drop sheets to protect the scenery from dust and dirt whilst working above.

 

The next series of images show the spline from Ardglen tunnel through to a point about halfway to Pangela.

Cheers.

Upper deck progress …

Hi all,

Since my last post, I have been busy with work on the upper deck above the Chilcott’s Ck to Kankool section.

To support the upper deck valance and future lighting, steel brackets were fabricated from second hand 20x20mm square tube, along with bracing made from thin steel plate.

A simple timber jig was made to hold the pieces of tube in place whilst the brace plate was attached using pop rivets.

support brackets

support brackets

 

 

 

 

 

 

These brackets were then screwed to the wall at strategic locations at wall studs.

After the initial installation of these brackets, I discovered a potential flaw in my design.  The two rivets fixing the brace plate to the vertical tube were shearing off with only minimal downward force being exerted at the outer end of the horizontal tube.  Now, I’m not sure whether it was actual rivet failure or what, so I decided to replace these rivets with a 3/16” bolt/spring washer/nut combination.  The result is a much stronger feeling bracket.

 

I had also decided to install a ceiling above each scene, as I didn’t fancy the idea of being able to see the open benchwork when looking along the scene from one end.  Once painted, I also think it will assist in spreading the light onto the scene.

The ceiling is made from sheets of 3.2mm MDF (2440x1220mm).  This required the installation of a timber sub-frame built around the steel brackets to allow for the securing of the ceiling.  2×1 DAR pine was used.

upper deck ceiling frame

upper deck ceiling frame

 

More framing was also installed in the corner to support the backscene and ceiling.

corner framing

 

A ceiling section was cut to size from the MDF and secured to the timber frame using Liquid Nails and small gauge countersunk screws.  The adhesive was also applied to the steel tube.  Temporary supports were used to hold the ceiling in place whilst fixing the screws.  After the screws were installed, extra temporary supports were fitted to force the ceiling against the steel tube whilst the adhesive cured.

ceiling in place with temporary supports

ceiling in place with temporary supports

 

 

 

 

 

 

 

The ceiling section in the corner proved to be quite tricky to cut to size, but by using accurate measurements, I ended up with a piece that fitted perfectly.

layout_construction_250

 

A couple more sections of backscene was also installed, including the piece in the corner.

more backscene

These sections of backscene have no need to extend completely down to the benchwork, as the track level will be around where the lower edge of the MDF is in the picture above, and the majority of scenery here behind the track will be hills covered with trees.

I also started playing around with how I will locate the Kankool lever frame into the fascia.  The picture below shows a mock-up of what I hope to achieve.

Kankool frame placement

The MDF immediately behind the frame will be the scene fascia and the curved piece in front is to indicate another section of fascia that will serve as ‘protection’ for the frame.  More on this later.

Cheers.

Layout progress update …

Hi all,

Apologies for the lack of updates since early Dec last year.  I have been busy with some scenery in the Temple Court section as well as some more benchwork and spline construction.

Temple Court scenery

I’ve made a start on some static grass application but have not done much since Christmas.  It’s been tricky getting the look and colours right, but I think it will look OK as it progresses.

Some pics below of the progress so far.

Temple Court scenery

Temple Court scenery

Temple Court scenery

I still haven’t done any more with the rocky outcrop, but you can see lots of plaster castings sitting around for inspiration.

 

Lower level backscene, upper deck benchwork and spline

I also started installing the backscene from staging through Kankool, including the entry from staging onto the Chilcott’s Ck bridge scene.

Backscene at Chilcott's Ck bridge scene

Backscene & upper deck benchwork at Kankool

Backscene & upper deck benchwork at Kankool

The last picture above shows the new supports installed for the upper deck above Kankool as well for backscene support.  As mentioned previously, I am using 3mm MDF as the backscene and this will be painted with the sky colour.

I had always planned to work on the lower deck scenery and trackwork from Chilcott’s Ck bridge to Ardglen first before the upper deck, mainly due to thinking I would have access issues on the lower deck for scenery work if I built the upper deck benchwork.  In the last few weeks I have since decided to progress with upper deck benchwork, spline and scenery from Ardglen through to Pangela as the next stage.

This all came about after I had started to think about getting the bridge in place and laying track from staging through Kankool.  But I realised that this may not be such a good idea as once the bridge was installed, and I had scenery in place, I would be working above all this with the ever present danger of things falling on the scene below.

So, the decision was made to continue with upper deck benchwork above Kankool and around to Pangela as well with spline construction from Ardglen to Pangela.

As I had already built the benchwork for Ardglen and the section above Chilcott’s Ck to Kankool some time ago (see previous post), I started to lay out the spline in this area.

Ardglen spline construction

Upper deck spline

As mentioned above, the plan is to continue with upper deck benchwork all the way from Kankool through Pangela and to build the spline from Ardglen to Pangela, then start on basic scenery formation.  Once all the messy stuff with plaster is done on the upper deck, I’ll probably then look at getting the Chilcott’s Ck bridge installed and continuing with scenery through Kankool and beyond towards Ardglen.

Cheers for now.

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